Cygnus Manufacturing Company

Cygnus Manufacturing Company (CMC) is a manufacturer of precision machined components and fabrications and provider of contract assembly services for non-invasive medical devices, scientific instrumentation, energy, transportation, aerospace-defense and industrial applications.

Machining:  Precision CNC milling and turning up to a 30″ cube and 15″ diameter.  Ability to hold tolerances to +/-.0003. Over 200 pallets and 50 machining centers. Metals, plastics, exotics and composites.  High to medium production volumes.

Fabrication: MIG, TIG, Spot, Stick and Ultrasonic welding. AWS Certified Welders.  In House Certified Weld Inspectors.  Aluminum, Stainless Steel and Steel down to .030″ thick. WPS/PQR submissions. Punch, Laser, Form and Bend capabilities. Single components to full populated box builds. Design for Manufacturability assistance.

Assembly: Mechanical & Electromechanical assemblies. Value add through complete management of BOM (supplier sourcing, tool sourcing management and validation). Build, test, package. DHR management, visual method sheets, dedicated and mixed model lines.

Facility:  115,000 square feet modern ITAR controlled facility. 3 shifts. Dedicated assembly area.  Kanban, LEAN and 5S concepts utilized throughout. Climate controlled. In house masking, powder coating and phosphate etch capabilities. Software regulated PM program.

Quality: ISO9001:2008 and ISO-13485 registered. Certified Quality Inspectors. 2 Zeiss Programmable CMMs.  Advanced Quality Planning (including PFMEA, PPAP, CPK, Gage R&R, PCP). Lot control and material traceability capabilities.